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SUPERCHARGER INSTALLATION INSTRUCTIONS

PLEASE READ CAREFULLY BEFORE YOU BEGIN!

THIS SUPERCHARGER KIT IS FOR:

1999-UP VOLKSWAGEN GOLF IV, JETTA IV AND 1998-UP BEETLE 2.0L 8V ENGINES WITH A/C

As soon as you receive your NEUSPEED Supercharger Kit, please check the Kit Contents to be sure you have

all parts before starting installation. Notify us immediately if you are missing something. Also, send us your

ECU (along with a copy of your receipt) ASAP (see LOCATION AND REMOVAL OF ECU Page 13 and 14),

so that we can install our custom P-Chip program, which is required before starting engine.

KIT CONTENTS:

1 – SUPERCHARGER/MANIFOLD ASSEMBLY (throttle cable bracket, EGR plate, by-pass valve to

supercharger vacuum hose installed).

2 – SUPERCHARGER REAR SUPPORT BRACKETS (driver side rod end and jam nut installed).

1 – SUPERCHARGER HEAD STAY BRACKET

1 – SUPERCHARGER BELT

5 – SUPERCHARGER/MANIFOLD MOUNTING BOLTS – 3-25mm, 2-95mm.

5 – STAINLESS STEEL/NEOPRENE BACKED MOUNTING WASHERS

1 – NEUSPEED SPECIAL UNDER-WASHER LUBRICATING GREASE

1 – IDLER PULLEY MOUNT AND BELT ADJUSTER WITH PULLEY (installed).

1 – THROTTLE CABLE CUSHIONED CLAMP

1 –

” HOSE CLAMP

1 – AIR FILTER BOX COVER

1 – ALUMINUM HEAT SHIELD

1 – COOLANT HOSE SUPPORT BRACKET

1 – VITON INTAKE MANIFOLD GASKET

1 – THROTTLE BODY GASKET

1 – COMBI-VALVE GASKET

4 – IRIDIUM SPARK PLUGS

1 – 4-BAR FUEL PRESSURE REGULATOR

1 – CHECK VALVE

8 – VARIOUS ASSEMBLY BOLTS

1 – EVAP PURGE HOSE

” X 36”

1 – THROTTLE BODY TO COOLANT TANK HOSE

” X 22” (Beetle only).

1 – THROTTLE BODY TO RADIATOR HOSE

” X 12”

1 – THROTTLE BODY TO HEATER CORE HOSE

” X 11”

1 – BRAKE BOOSTER HOSE

” X 12”

1 –

” STRAIGHT HOSE BARB (Beetle only).

1 –

” ‘T’ HOSE BARB

4 – TIE-WRAPS

1 – LOCTITE 262

1 – NEUSPEED SUPERCHARGER BADGE

1 – CARB EXEMPTION PLATE – 50-STATE LEGAL

2 – PREMIUM FUEL ONLY DECALS – ONE FOR GAS GAUGE, ONE FOR FUEL DOOR

1 – BELT PATH ROUTING DECAL

1 – WARRANTY CARD – FILL OUT IMMEDIATELY WITH SERIAL NUMBER AND RETURN

1 2 3 4 5 6 ... 15 16

Indice de contenidos

Pagina 1

Page1 SUPERCHARGER INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY BEFORE YOU BEGIN! THIS SUPERCHARGER KIT IS FOR: 1999-UP VOLKSWAGEN GOLF IV, JE

Pagina 2

Page10 31. Connect new EVAP hose supplied (5/16” X 36”) to EVAP canister purge valve – route the other end under the supercharger plenum and connect

Pagina 3

Page11 MASSAIRFLOWSENSORAIRBOXAIRINTAKEHOSEEXPANSIONTANKTOHEATERTOENGINETORADIATORBODYTHROTTLECOOLANTSCHEMATICFUELPRESSUREREGULATOREVAPCA

Pagina 4

Page12 GOLF IV, JETTA IV NEW BEETLE

Pagina 5

Page13 GOLF IV, JETTA IV LOCATION AND REMOVAL OF ECU 1. Open engine hood. ECU is located under plastic cover at base of windshield. 2. Remove fo

Pagina 6 - BELT PATH

Page14 NEW BEETLE LOCATION AND REMOVAL OF ECU 1. Remove top center cover on dashboard by sliding forward towards windshield and lift out. 2. Unbol

Pagina 7

Page15 SUPERCHARGER FACTS: The NEUSPEED Supercharger has been designed for stock engines in good mechanical condition. Engine recalibration devices

Pagina 8

Page16 LIMITED WARRANTY Automotive Performance Systems Inc., d.b.a. NEUSPEED and Neumann Distributing, located at 3300 Corte Malpaso, Camarillo, Cal

Pagina 9

Page2 TOOLS REQUIRED: • INCH AND FOOT LBS TORQUE WRENCH, METRIC SOCKET, HEX KEY, TORX, OPEN END WRENCHES, SCREW DRIVERS – PHILLIPS AND BLADE, PLIERS

Pagina 10

Page3 6. THROTTLE BODY REMOVAL: Disconnect throttle cable from throttle body and remove cable from mounting bracket (set out of way), electrical harn

Pagina 11 - VACUUMSCHEMATIC

Page4 10. BELT TENSIONER REMOVAL: Using a 15mm open-end wrench, rotate tensioner to release tension on belt and remove the ribbed V-belt. Remove the

Pagina 12 - NEW BEETLE

Page5 13. PASSENGER SIDE REAR SUPERCHARGER SUPPORT BRACE INSTALLATION: Insert the supplied new 8X1.25X40mm bolt through the lower boss of the support

Pagina 13 - Page13

Page6 17. BELT TENSIONER ARM, PULLEY AND BELT INSTALLATION: Pulley has been pre-installed on arm. Install tensioner arm with pulley, and tighten supp

Pagina 14 - Page14

Page7 20. Remove coolant hose connecting throttle body to heater core. Cut hose 2” from bend and position clamps as shown, set-aside. 21. Replace co

Pagina 15 - ÆSUPERCHARGER

Page8 24. BEETLE ONLY: Cut mounting tab off air silencer tube before attaching air hose to cover. 25. MAF AND AIR BOX COVER INSTALLATION: Remove O-

Pagina 16 - LIMITED WARRANTY

Page9 28. Cut approximately 21/2” from PCV hose and install as shown. 29. CHECK VALVE INSTALLATION: Cut fuel injector vacuum line half-way between fu

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Neuspeed 49.10.93 Manual de usuario

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